RG-2400® Corrosion Control Gel

RG-2400® Corrosion Control Gel was developed to solve the problem of Corrosion Under Insulation (CUI) and is a solution for many hidden corrosion problems.

RG-2400 is different from anything you've seen. To understand this unique material, perhaps the first thing to know is it's totally different. RG-2400 is applied as a gel - and instead of curing or hardening, it remains in gel form. Within a short time, chemical elements in the gel react with elements in the steel surface. This reaction forms an ultra-thin glasslike mineral surface. This surface, along with pH adjusting chemistry in the gel, is what protects the steel underneath from corrosion.
(How it Works)

Features & Benefits

  • RG-2400 will PREVENT corrosion on new metal
  • RG-2400 will STOP existing corrosion on existing metal
  • RG-2400 is NOT a coating, paint, or primer
  • RG-2400 is NOT a moisture barrier (i.e. grease or wax); it is a metal modifier
  • Manufactures polymerized di-silicate lattice with existing metal oxides
  • Creates a mineral lattice 50-200 angstroms thick into metal surface
  • Electrolyte cannot penetrate mineralized layer
  • Buffers any moisture present to 10.4 pH
  • Non-Toxic and environmentally friendly

RG-2400 works best on corrosion you can't see:

RG-2400 has been used for numerous applications including insulated transmission pipelines, insulated valves and fittings, insulated tanks, insulated process piping, bundles pipe, ammonia systems, wire ropes, chime crevice at tank bottoms, and detachable anchor links.

RG-2400 got its start by solving critical corrosion problems:

The U.S. Navy found its operations handicapped by watertight doors frozen by hidden corrosion, and by critical steel cables weakened by crevice corrosion. (Click for details)

Oil and gas producers north of the Arctic Circle became concerned about potential environmentally damaging spills caused by corrosion in Annular Well Casings and under insulation. (Click for details)

Food Manufacturers, who use refrigerated processing in their operations, worried about process shutdowns and leaks from corroded Ammonia Refrigeration lines. With these lines, leaks can be life threatening, environmentally damaging, and extremely costly. (Click for details)

RG-2400 Family of Products:

RG-2400 LT - Low temperature service gel (up to 250ºF)
RG-2400 NP - Low temperature service gel (up to 250ºF) for New Piping Systems
RG-2400 AK - In-service HOT line applications and tank chime system installations (up to 250ºF)
RG-2400 ET - High temperature applications (up to 350ºF)
RG-CHW - Specially formulated to be used on chilled water systems with 40ºF - 100ºF temperature ranges
RG-2401 - Formulated for use on Down Hole Oil Well Corrosion protecting against annular space areas where specific gravity is an issue.

Companion Products:

GeoWrap - Geotextile for high temperature uses to keep insulation clean for inspection cycles
Alumaguard Lite - Weather barrier protection for RG-2400 products for un-insulated small diameter pipes to protect from UV, and dirt
AlumaWrap™ - Weather barrier protection for RG-2400 products
AccuTrowel™ - Tool set custom designed to accurately gauge mil thickness coverage on pipes measuring from 2" - 12" in diameter.
VaporGuard™ Tape - Self adhesive butyl sealant for use in Vapor Stops, Expansion Joints, and terminations on ammonia systems.

corrosion problem

What do I do next?

If after reviewing our website, particularly the applications area, you feel that one of your corrosion problems can be helped by one of our RG-2400 products, here are several things you could do:

1. Contact us with questions by e-mail at polyguard@polyguardproducts.com.

2. Call us at (1) 214-515-5000.

3. Ask us for a free “desktop corrosion test kit”. You can use this material on your desktop, or in an area where you are experiencing hidden corrosion problems.

The products you see here have been developed over the last decade to meet specific needs of customers with corrosion problems. From problems with Corrosion Under Insulation (CUI), to Chilled Water Corrosion (CHW) and Corroded Tanks and Vessels, our products have been developed to meet needs for higher operating temperatures, lower application temperatures, spray application, and so forth. Count on us to keep developing this technology to solve new problems.

Polyguards Mechanical product line also features our Alumaguard® Family of products for Weatherproof Jacketing Systems, ZEROPERM® and Insulrap™ Vapor Barriers, and Dow® Styrofoam XPS PIB.

RG-2400 LT Application, XPS & Insulrap™

RG-2400 LT Application (the complete process)

Application of RG-2400 LT on Bundled Pipe